The latest authorized basic invention patent in the knitting industry [Textile Yarn Waxing Device]

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[ Textile yarn waxing device ]

--Introduction of invention patent

Invention patent number.6

 

1. This group of patents is a basic invention patent. The waxing of woven yarns is changed from friction type waxing to pressure type waxing in the form of microcapsules. It is not only a simple change of waxing method, but also wax and grease. Other solid, liquid, water-soluble, oil-soluble textile softeners, smoothing agents, fireproofing, waterproofing, antistatic, etc. Most of the auxiliaries which are advantageous for yarn weaving, through the microencapsulation method, using the equipment of this patent The microcapsule compresses the method of releasing the material in the core material, and adheres it to the surface of the cotton yarn, and can randomly add and adjust the variety, dosage and proportion of the auxiliary agent required for weaving, and the personalized production required for the third industrial revolution. the way. It can overcome all the shortcomings of the thick meso-type solid spinning wax ring used in yarn waxing in the past, and eliminate the existing replacement products of the solid spinning wax circle industry.

2. This group of patents is characterized by the use of microcapsules in industrial production. It will use materials and additives that are difficult to mix with water and oil, and are used in the yarn and paraffin for the surface treatment of the yarn. Method, the variety and dosage of paraffin, grease and additives used by the weaving mill to be specially treated for the yarn will no longer be determined by the production of the wax ring factory or the bleaching and dyeing factory. The weaving factory can flexibly change according to the quality requirements of the processed raw materials. .

3. The patent for this group uses chitosan for the wall material of microcapsules. The purpose is that chitosan is a natural positively charged substance, and the microcapsule powder with chitosan on the surface is repelled by the same sex and is not easy to agglomerate. It has good dispersibility, and because it only dissolves in slightly acidic liquid, it can be stored under humid air. Chitosan has a positive charge that constantly contacts the yarn in addition to neutralizing the negative charge remaining on the surface of the yarn, reducing hairiness. The surface of the yarn is also killed by physical sterilization. Finally, the chitosan fragments remaining on the surface of the cloth are yarns, and the cloth is bleached to produce sewage and harmful substances and heavy metal treatment additives.

4. The waxing and waxing workshop can be cancelled, and the waxing equipment can be directly placed on the knitting round and flat machine, and the wool woven flat knitting machine can be waxed or auxiliaries together. Save labor, reduce costs, reduce yarn loss and fly yarn made by color mixing and cotton fiber waste. It can be used in conjunction with automated production equipment for winding machines.

5. The waste auxiliaries of textile auxiliaries can be applied in the dyeing tank water after the dyeing mill replaces the bleaching dyeing yarn.

6. The process of sewing the silicone oil on the sewing thread can be combined with the process of tying the crepe yarn. The key point is that the amount of silicone oil on the yarn can be controlled. You can use the patented equipment to put wax and silicone oil. The microcapsules are processed in the table for the sewing thread, and the ratio is self-determined.

7. It can be used for warp sizing directly on the card loom.

8. Single or multiple sets of microcapsule releasers can be installed in any fixed position of the weaving apparatus for single yarn processing with additive addition.

9. The present invention can be utilized for the surface treatment of other soft ribbons.

10. If you have another invention patent [a waxy microcapsule and its method of spinning wax], it will completely monopolize the equipment and raw materials of the next generation of textile yarn waxing and additives.

The waxing process of knitting yarn has been used for half a century. The solid wax mixture of the spun wax ring and the meson shape is different, regardless of its name, appearance, raw materials, function, effect, etc. His practical side, especially for the knitting and wool industry, and its cost-effectiveness, are other textile auxiliaries that have not been replaced in the past 50 years. As time goes by, it should be upgraded or completed. This short board of the "barrel effect" of the textile industry is time for non-repair.

This patent belongs to the basic invention patent, which is a new generation product of the textile yarn waxing device. It is an innovative equipment for replacing the solid wax ring wax with wax grease microcapsules. The working principle of pressure to break the microcapsules is to crush the microcapsules of various textile auxiliary agents such as wax, grease, softener and smoothing agent, and the microcapsules of different core materials are uniformly adhered to the yarn table. in. Thus, the waxing of the yarn is different from the conventional waxing wax waxing with a thick meson waxy mixture. This patent will not be affected by temperature changes, worker operations, product quality, and can be freely adjusted according to the processing yarn variety, process requirements, equipment, yarn blending ratio adjustment formula and other individual requirements. It is also possible to set this patent in the mechanical design of the turn-wound winding, which can be particularly difficult in terms of continuous production and labor reduction. If this patent is used, it is installed on the creel of the knitting machine to put the single yarn on the creel, and the position of the patented equipment to be placed in the microcapsule powder is connected with the pipe by the pipe, and the dyeing factory changes the color yarn package transportation. The woven bag, which is sent to the knitting factory directly on the loom by an independent fixing method, can turn the turning waxing workshop in the knitting factory into a history, reduce the operator and reduce the production cost. Moreover, the waxing device can be extended to the use of the knitting device, and the micro-capsule containing the slurry can be used to simplify the warp sizing process, and the patented device can be directly installed into the woven device. The sizing process is completed at the yarn. In the same manner, a softener, a smoothing agent, an antistatic agent, and the like are added instead of the post-dyeing process.

This group of patents does not use the friction-type waxed solid spinning wax ring, but instead uses the pressure-type waxed granular wax, the fat microcapsule and the release device to achieve the waxing effect. His advantage is to use this The waxing method can affect the waxing effect without changing the regional difference and the temperature difference of the four seasons. (The paraffin wax product always has a high temperature and becomes soft, which causes more waxing, and the needle looms and broken wires of the looms detect the electric eye; when the temperature is low, it hardens. The friction of the yarn is not enough and the wax grease is not available. When the weather is cold and the weather is dry in winter, the friction coefficient of the yarn is increased, and the cohesion and softness are insufficient, the wax and grease are highlighted. It is not affected by the difference in workers' operating technology. In the past, weaving supervisors and workers thought that the higher the thickness of the spinning wax ring, the more waxy it would be. We all know that waxing is to increase the cohesion between fibers. If the wax is not soft enough and viscous, even if it is milled faster, it will only increase the amount of wax powder next to the machine or the ground. To store a reasonable amount of paraffin wax inside the yarn fiber, you can not do it by the amount of wax powder. You have to make the wax powder stick to it. But when the paraffin wax is soft enough to be sticky, it is the point of melting and softening. When they are low, it will directly affect the soft deformation of the spinning wax ring made of solid wax grease and increase the wax residue on the surface of the yarn. The harm is waste, plugging the eye, plugging the electric eye, increasing the difficulty of cleaning the wax. It is difficult to transport long distances and long-term storage. (It can only be done by wrapping the softer waxy mixture with the wall material in the form of microcapsules.) It is not possible to add all kinds of textile auxiliaries at will (because most of the additives which are beneficial to textiles are water soluble, and wax Or the fat is oil-soluble). If the textile auxiliaries are added to the wax grease to make the spinning wax ring, it must be processed or emulsified in a complicated process before mixing, which will reduce various raw materials. The effectiveness, increase the difficulty of popularization, and can not be changed by the use of workshop supervisors to temporarily change the softness and hardness of paraffin, the amount of additives and the amount of additives used. It will not be affected by the different quality of the spinning wax ring produced near the textile company's area, which will affect the waxing effect. If you need to purchase wax circles across regions, it will increase operating costs or be difficult to adapt to temperature differences and production needs.

The working principle of the device of the patent is that the yarn is fixed between the upper and lower pressing wheels through the ceramic yarn guiding hook, and the bracket of the pressing wheel is pressed together with the yarn through the yarn during operation. The power when driven forward by the machine drives the upper wheel, and installs 1 to 4 small magnetic particles on the plane of the side of the wheel. By the rotation of the wheel, the magnetic force of the magnetic particles is generated every turn, resulting in 1 to 4 The switch iron piece stored on the discharge port of the microcapsule temporary storage is opened to ensure the appropriate number of microcapsules entering the working space. There are eight small shells on the other side of the runner. When the runner rotates, the microcapsules in the lower layer of the studio are brought to a high position, and then the pressure is placed between the upper and lower pressure rollers of the runner interlayer, as long as the small shell continues to When a small amount of microcapsules are dropped, the amount of microcapsules at the pressure roller will not be excessive, and the excess will fall to the bottom quickly, so that the amount of textile auxiliaries per cm of the yarn can be adhered to the microcapsule core. More uniform.

The patented device can be used singly or in parallel with 2 to 3 side-by-side. The purpose is to put a liquid softener, smoothing agent or liquid oil into the first device to penetrate into the inside of the yarn. Microcapsules; and side by side the second optional microcapsules with different utilities or the amount of microcapsules of the first group of additives; the last one is waxed microcapsules, which can adhere to the outermost surface of the yarn. Reduce the friction coefficient of the yarn with metal and ceramic. The above textile auxiliaries adhere to the yarn with pressure, and the liquid can diffuse into the main body of the yarn. The wax is very fine and soft, and the pressure is not afraid of the oil adhered before the yarn. The surface of the water layer is separated from the wax.

This patent is a patent for the use of a microcapsule releaser to release the textile auxiliaries in the microcapsules and adhere to the yarn table to achieve utility. The selected microcapsules are best used by another invention patent of the invention. The microcapsules specified in the practice, such microcapsule core materials are beneficial to yarn weaving, and are available in liquid, solid, water soluble, oil soluble and all other yarn woven auxiliaries. The wall material is a chitosan-based raw material, and its advantage is that the natural positive charge is such that the surface of the microcapsules using chitosan as the wall material has a positive charge, and the microcapsules are evenly dispersed in the same-sex repulsive action. It is difficult to agglomerate, and it can neutralize the electrostatic negative charge on the surface of the yarn. It can also physically sterilize the surface of the yarn and adsorb heavy metals and other harmful substances. Because the chitosan shell is only soluble in slightly acidic liquid, air The humidity in it has no effect on it and is the best companion for this patented device.

This changes the waxing method of the yarn, overcomes most of the defects of the friction-type waxing, and adds the practice of the single-yarn additive to the textile industry in the same process. This is the innovative creation of the textile industry.

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